Henny-penny PFE-592 User Manual

Henny Penny Pressure Fryer-Electric Model PFE-590 Model PFE-592TECHNICAL MANUAL

Model 590/592 Problem Cause CorrectionPOWER SECTION With switch in • Open circuit • Check to see that unit is POWER position, plugged

Model 590/592 Problem Cause Correction PRESSURE SECTION (Continued) Pressure does not • Not enough product in fryer • Place proper quantity

Model 590/592 • Blown fuse or tripped • Reset breaker or replace fuse circuit breaker at supply box or control panel • Blown f

Model 590/592 Problem Cause CorrectionHEATING OF SHORTENING SECTION (Continued) Heating of shortening • Low or improper voltage • Use a meter

Model 590/592 Problem Cause CorrectionSHORTENING FOAMING/DRAINING SECTION Foaming or boiling • Water in shortening • At end of a Cook Cycle,

Model 590/5921-4. ERROR CODES In the event of a control system failure, the digital display shows an error message. These messages are coded

Model 590/5921-4. ERROR CODES (Continued) CE Only - Along with the error codes from page 1-11, CE units have the following self-diagnostic err

Model 590/592This section provides checkout and replacement procedures, for various parts of the fryer. Before replacing any parts, refer to the

Model 590/592This high temperature control is a safety, manual reset control, which senses the temperature of the shortening. If the shorten-ing tem

Model 590/592 To avoid electrical shock of property damage, move the power switch to OFF and disconnect main circuit breaker, or unplug cord

Model 590/59211. Pull excess capillary line from pot and tighten nut into frypot wall. Be sure capillary bulb of high limit is position

Model 590/592The POWER/PUMP switch is a three way rocker switch with a center OFF position. With switch in the POWER position, the fryer operates. Wit

Model 590/592The temperature probe relays actual shortening temperature to the control. If it becomes disabled, “E06” will show in the dis-play. Also,

Model 590/592Should the control panel become inoperative, follow these instructions for replacing the board.1. Remove electrical power supplied to t

Model 590/592The Lid Assembly is easily tilted up for cleaning or servicing. 1. Raise the lid and remove racks and carrier.2. Grasping t

Model 590/592The Lid Counterweight in the back of the fryer balances the weight of the lid system to allow easier opening and closing of the lid. The

Model 590/592The pressure pads are plastic strips that the lid cam presses against to seal the lid.1. Raise the lid.2. Remove the 4 screws securing

Model 590/592If steam leaks out from around the lid gasket, the pressure pads could be worn or broken. If the pressure pad is worn, but not broken, i

Model 590/592This is an electro-mechanical device that causes pressure to be held in the frypot. The solenoid valve closes at the beginning of the Coo

Model 590/592 5. If the core-disc assembly is sticking due to buildup of shortening, breading, and food particles, proceed with the

Model 590/592 TABLE OF CONTENTSSection

Model 590/592 13. Wet “O” ring around seat with water and insert O-ring assembly (f at side f rst) in valve through “IN” side of body.

Model 590/592 DO NOT PULL THE RING ON THE SAFETY RELIEF VALVE. HOT STEAM WILL BE RELEASED AND SEVERE BURNS WILL RESULT.

Model 590/592 2. Use a wrench to loosen the valve from the pipe tee, turn counterclockwise to remove. 3. Clean the inside of the

Model 590/592 The electric fryer requires two switching contactors: a primary and a heat contactor. The primary contactor energizes (contacts close)

Model 590/592 To avoid electrical shock, make connections before applying power, take reading, and remove power before removing meter leads

Model 590/592 The electric model fryer uses 2 heating elements. Heating elements are available in 208, 220/240, 380 and 415 volts. Check the

Model 590/592 Replacement 1. Drain the shortening. 2. Remove the high limit bulb holder from the heating element inside the frypot. 3. Discon

Model 590/59210. Replace the brass nuts and washers on the heating element terminals. Tighten the brass nuts to 30 foot lbs of torque.11. Replac

Model 590/592 Upon pulling out on the drain handle, the microswitch should be activated and the unit will not heat, but when the handle is pushed

Model 590/592 The drain valve opens when the drain valve handle is pulled out and drains the shortening out of the pot.Replacement 1. Using a 3/8” so

Model 590/592

Model 590/592 1. Raise the lid and remove the retention ring from one end of the lid pin. 2. Slide the lid pin from unit. 3. Lift the lid fr

Model 590/5921103 2-252-23. NYLATRON STRIPS REPLACEMENT (Continued 9. Lift the front shroud up and out, ove

Model 590/5922-26 1203SN: AC0608030 & below

Model 590/592707 2-27SN: AC0608031 & above

Model 590/5922-28 1203SN: AC0608030 & below

Model 590/592707 2-29SN: AC0608031 & above

Model 590/5922-30 1203SN: AC0608030 & below

Model 590/592707 2-31SN: AC0608031 & above

Model 590/5922-32 1203SN: AC0608030 & below

Model 590/592707 2-33SN: AC0608031 & above

Model 590/5921-1. INTRODUCTION This section provides troubleshooting information in the form of an easy to read table. If a problem occurs dur

Model 590/5922-34 1203SN: AC0608030 & below

Model 590/5921107 2-35SN: AC0608031 to 10-4-07

Model 590/5922-36 110710-4-07 & After

Model 590/5921107 2-37Before 10-4-07

Model 590/5922-38 110710-4-07 & After

Model 590/5923-1. INTRODUCTION This section lists the replaceable parts of the Henny Penny Model 590 fryer.3-2. GENUINE PARTS Use only genui

Model 590/592 Title Fig. No. Page No.FRAME & COVER ASSEMBLY... 3-1 3-3ELEMEN

Model 590/592110 3-3FIGURE 3-1. FRAME & COVER ASSEMBLY

Model 590/592 Figure & Item No. Part No. Description Qty. 3-1 FRAME & COVER ASSEMBLY 1 39796 WELDMENT – CONTROL PANEL FRON

Model 590/592106 3-5 Figure & Item No. Part No. Description Qty. 3-2 ELEMENT ASSEMBLY 1 SC01-083 SCREW

Model 590/5921-3. TROUBLESHOOTING To isolate a malfunction, proceed as follows: 1. Clearly def ne the problem (or symptom) and when it occ

Model 590/5923-6 110 Figure & Item No. Part No. Description Qty. 3-3 COUNTERWEIGHT SYSTEM 1 35026 ARM, LID SUPPORT ...

Model 590/592407 3-73-4. LID & COVER ASSEMBLY

Model 590/592 Figure & Item No. Part No. Description Qty. 3-4 LID & COVER ASSEMBLY 1 35792 LID INSTRUCTION LABEL ...

Model 590/592110 3-9 Figure & Item No. Part No. Description Qty. 3-5 STEAM BOX & HOSE ASSY 1 35686 TUBE, DW TO EXH

Model 590/5923-10 1203 3-6. DEADWEIGHT & SOLENOID ASSEMBLY

Model 590/592 Figure & Item No. Part No. Description Qty. 3-6 DEADWEIGHT & SOLENOID ASSY1 16910 PRESSURE GAUGE...

Model 590/592 3-7. SOLENOID VALVE ASSEMBLY3-12 1005

Model 590/592106 3-13 Figure & Item No. Part No. Description Qty. 3-7 SOLENOID VALVE ASSEMBLY 1 18721 VALVE, SOLE

Model 590/5921214345679101112138 3-8. FAST READY PARTS3-14 1203

Model 590/592106 3-15 Figure & Item No. Part No. Description Qty. 3-8 FAST READY PARTS 1 23806 ASSY - CONTROL PANEL CE-

Model 590/592 Problem Cause CorrectionCOOKING SECTIONProduct color not correct: A. Too dark • Temperature too high • Check temperature setting

Model 590/5923-16 110 Figure & Item No. Part No. Description Qty. 3-9 CONTROL PANEL ASSEMBLY1 70949RB CONTROL A

Model 590/592110 3-17 Figure & Item No. Part No. Description Qty. 3-10 BEHIND CONTROL PANEL COMPONENTS1 29942 CONTACTO

Model 590/592 3-11A. FILTER PUMP ASSEMBLY (SN: LG012JC & BELOW)3-18 1005PumpInterior

Model 590/592707 3-19 Figure & Item No. Part No. Description Qty. 3-11A FILTER PUMP ASSY (SN: LG012JC & BELOW) 1 1

Model 590/592 3-11B. FILTER PUMP ASSEMBLY (SN: LG013JC & ABOVE)3-20 1203PumpInterior

Model 590/592 Figure & Item No. Part No. Description Qty. 3-11B FILTER PUMP ASSY (SN: LG013JC & ABOVE) 1 18107 CONDUIT CONNECTOR

Model 590/5923-22 707 Figure & Item No. Part No. Description Qty. 3-12 DRAIN VALVE & DRAIN SWITCH ASSEMBLIES 1 6

Model 590/592110 3-23 3-13. DRAIN PAN AND FILTER ASSEMBLY

Model 590/5923-24 110 Figure & Item No. Part No. Description Qty. 3-13 DRAIN PAN & FILTER ASSEMBLY 1 52194 CRUM

Model 590/5921209 3-25 Figure & Item No. Part No. Description Qty. 3-14 CARRIER, RACKS & JUNCTION BOX ASSY 1 3

Model 590/592 Problem Cause CorrectionCOOKING SECTION (Continued) D. Spotted product • Improper separation of the • Load product into racks

Model 590/592

Model 590/592 Problem Cause CorrectionCOOKING SECTION (Continued)D. Rancid taste • Shortening too old • Replace shortening, and follow