Henny Penny PFG-690 User Manual

Henny Penny Pressure Fryer Model PFG-690TECHNICAL MANUAL

Model 690 Problem Cause CorrectionCOOKING SECTION (Continued) D. Spotted • Improper separation of the • Load product into

Model 6903-36 708FIGURE 3-19. LIFT BEAM & SHROUDSSN: AP0802028 & BELOW

Model 690 Figure & Item No. Part No. Description Qty. 3-19 LIFT BEAM & SHROUDS (SN: AP0802028 & B

Model 6903-38 708FIGURE 3-20. COUNTERWEIGHT & PULLEY SYSTEM(SN: AP0802028 & BELOW)

Model 690 Figure & Item No. Part No. Description Qty. 3-20 COUNTERWEIGHT & PULLEY SYSTEM (SN: AP08020

Model 6903-40 708 Figure & Item No. Part No. Description Qty. 3-21 COUNTERWEIGHT SYSTEM (SN: AP0

Model 6901004

Model 690 Figure & Item No. Part No. Description Qty. 3-22 FAST READY PARTS 1 66287 ASSY - 392/692 - 120V FAST H

Model 690 Problem Cause CorrectionCOOKING SECTION (Continued)D. Rancid Taste • Shortening too old • Replace shortening an

Model 690 Problem Cause CorrectionPOWER SECTION With switch in • Open circuit • Check to see that unit is POWER position,

Model 690 Problem Cause Correction PRESSURE SECTION (Continued) Pressure does not • Not enough product in fryer • Plac

Model 690 • Gas valve knob turned to the OFF • Make sure the gas valve knob is position turned to the ON position •

Model 690 Problem Cause CorrectionHEATING OF SHORTENING SECTION (Continued) Heating of • Supply line too small - low • Inc

Model 690 Problem Cause CorrectionSHORTENING FOAMING/DRAINING SECTION Foaming or boil- • Water in shortening • At end of

Model 690806 1-111-4. ERROR CODES In the event of a control system failure, the digital display shows an erro

Model 6901-4. ERROR CODES (Continued) CE Only - Along with error codes from preceding page, CE units have the following se

Model 6902-1. INTRODUCTION This section provides checkout and replacement procedures for various parts of the fryer. Befo

Model 6902-4. HIGH TEMPERATURE LIMIT CONTROL This high temperature control is a safety, manual reset control, wh

Model 6902-4. HIGH TEMPERATURE LIMIT CONTROL (Continued) Replacement To avoid electrical shock or propert

Model 6902-4. HIGH TEMPERATURE 11. Pull all excess capillary line from the frypot and tighten nut LIMIT CONTROL

Model 6902-5. POWER/PUMP SWITCH (Continued) Replacement 1. With control panel removed, and wires o

Model 6902-6. TEMPERATURE PROBE 7. Tighten hand tight and then a half turn with wrench. REPLACEMENT (Continued)

Model 6902-8. PRESSURE REGULATION The Henny Penny Fryer uses pressure as one of the compo- nents of the cooking process. Onc

Model 6902-10. REVERSING THE LID The gray rubber gasket surrounding the inside of the lid is GASKET designed to b

Model 690The Lid Counterweight in the back of the fryer balances the weight of the lid system to allow easier opening and closing

Model 6902-12. PRESSURE PAD The pressure pads are plastic strips that the lid cam presses against to seal the lid. 1. Rai

Model 6902-13. LID ADJUSTMENT If steam leaks out from around the lid gasket, the pressure pads could be worn or broken. If

Model 690810 FM06-006

Model 6902-15. SOLENOID VALVE This is an electromechanical device that causes pressure to be held in the frypot. The solenoi

Model 6902-15. SOLENOID VALVE 5. If the core-disc assembly is sticking due to buildup of (Continued) shortening,

Model 6902-15. SOLENOID VALVE 13. Wet O-ring around seat with water and insert O-ring (Continued) assembly (f

Model 6902-16. DEADWEIGHT VALVE (Continued) DO NOT PULL THE RING ON SAFETY RELIEF VALVE. HO

Model 6902-17. REMOVAL & CLEANING 2. Use a wrench to loosen the valve from the pipe tee; turn OF SAFETY RE

Model 6902-19. GAS CONTROL VALVE The gas control valve sends regulated gas to burners when the controller calls for heat. T

Model 6902-19. GAS CONTROL VALVE (Continued) 4. Remove left side panel. 5. Remove control panel. 6. Unscrew

Model 6902-20. BLOWER ASSEMBLY The blower motor circulates air into the burner area to create the correct heat for the frye

Model 6902-21. TRANSFORMER The transformer reduces the voltage down to accommodate those components with low voltage. 1.

Model 6902-22. AIRFLOW SWITCH The airf ow switch senses the f ow of air coming from the blower. If the airf ow is reduced be

Model 690HENNY PENNY8 HEAD GAS PRESSURE FRYERSPECIFICATIONS Height 61” (155 cm) Width 24” (61 cm) Depth 41¾” ( 106 cm) Flo

Model 6902-23. DRAIN MICROSWITCH Upon pulling out on the drain handle, the microswitch should be activated and the unit wil

Model 6902-24. DRAIN VALVE The drain valve opens when drain valve handle is pulled out AND EXTENSION and drains t

Model 6902-25. AIR VALVE The air valve allows circulation of the shortening in the frypot to keep the shortening at a unifo

Model 6902-26. CLEANING THE Clean the dilution box annually to ensure the unit operates DILUTION BOX ef f cientl

Model 6902-28. IGNITION MODULES Sends 24 volts to the ignitors and gas control valve. LED Indication 3 different module

Model 6902-29. IGNITOR ASSEMBLY The 690 Model has electronic spark ignition that lights a standing pilot. Repl

Model 6902-30. FLAME SENSOR The f ame sensor should glow a bright red when pilot is lit and ASSEMBLY allows th

Model 690 1. Raise the lid and remove the retention ring from one end of the lid pin. 2. Slide the lid pin from unit. 3.

Model 6902-30 5072-32. NYLATRON STRIPS REPLACEMENT (CONTD) 9. Lift the front shroud up and out,

Model 690708 2-31AP0803002 & below

Model 690 TABLE OF CONTENTSSection

Model 690AP0803003 & above2-32 708

Model 690708 2-33AP0803002 & below

Model 690AP0803003 & above2-34 708

Model 690708 2-35AP0803002 & below

Model 690AP0803003 & above2-36 806

Model 690708 2-37AP0803002 & below

Model 690AP0803003 & above2-38 806

Model 690708 2-39100-120 Volt FAST Wiring DiagramAP0803002 & below

Model 690AP0803003 & above2-40 708

Model 690708 2-41230 Volt FAST Wiring DiagramAP0803002 & below

Model 690 TABLE OF CONTENTS (Continued)Section

Model 690AP0803003 & above2-42 708

Model 690708 2-43220-240 Volt FAST Wiring DiagramAP0803002 & below

Model 690AP0803003 & above2-44 708

Model 690207 2-45LIMITED WARRANTY FOR HENNY PENNY EQUIPMENTSubject to the following conditions, Henny Pe

Model 690

Model 690106 3-1SECTION 3. PARTS INFORMATION3-1. INTRODUCTION This section lists the replaceable parts of th

Model 690FIGURE 3-0. FRAME & COVER ASSEMBLY3-2 1002

Model 690 Figure & Item No. Part No. Description Qty. 3-0 FRAME & COVER ASSEMBLY 1 39796 WELDMENT – CON

Model 690 Figure & Item No. Part No. Description Qty. 3-1 CONTROL PANEL1 14418 KIT-CONTROL ASSY/AIR SWI

Model 690 Figure & Item No. Part No. Description Qty. 3-2 ELECTRICAL CONTROLS1 60207 TRANSFORMER ASSY – 12

Model 6901-1. INTRODUCTION This section provides troubleshooting information in the form of an easy-to-read table. If a p

Model 690 Figure & Item No. Part No. Description Qty. 3-3A FRYPOT COVERS & INSULATION 1 52799 ASSY -INSUL/LF

Model 690 Figure & Item No. Part No. Description Qty. 3-3B INSULATION COVERS 1 WA02-001 WASHER – INSULATION 1-

Model 6903-8 707FIGURE 3-4. LID & COVER ASSEMBLY

Model 690 Figure & Item No. Part No. Description Qty. 3-4 LID & COVER ASSEMBLY 1 35792 LID INSTRUCTION

Model 6903-10 810FIGURE 3-5. DRAIN PAN & FILTER ASSEMBLY

Model 690 Figure & Item No. Part No. Description Qty. 3-5 DRAIN PAN & FILTER ASSEMBLY 1 52194 CRUMB

Model 6903-12 810FIGURE 3-6. FILTER PUMP ASSEMBLY (BELOW SN: AP0401001)

Model 690 Figure & Item No. Part No. Description Qty. 3-6 FILTER PUMP ASSEMBLY (BELOW SN: AP0401001) 1 18107 C

Model 690FIGURE 3-7. FILTER PUMP ASSEMBLY (SN: AP0401001 & ABOVE)3-14 905

Model 690 Figure & Item No. Part No. Description Qty. 3-7 FILTER PUMP ASSEMBLY (SN: AP0401001 & ABOVE) 1 18

Model 6901-3. TROUBLESHOOTING To isolate a malfunction, proceed as follows: 1. Clearly def ne the problem (or symptom) and

Model 6903-16 806FIGURE 3-8. GAS BURNER ASSEMBLY

Model 690 Figure & Item No. Part No. Description Qty. 3-8 GAS BURNER ASSEMBLY 0* 56990-01 BURNER ASSY –

Model 6903-18 1209FIGURE 3-9. GAS PIPING & CONTROLS

Model 690 Figure & Item No. Part No. Description Qty. 3-9 GAS PIPING & CONTROLS 1 FP01-117 ELBOW ...

Model 690 Figure & Item No. Part No. Description Qty. 3-10 BURNER TUBES 1 54480 BRACKET ASSY – HIGH LIMI

Model 690 Figure & Item No. Part No. Description Qty. 3-11 CARRIER & RACKS 1 62183 CARRIER ASSY ...

Model 690 Figure & Item No. Part No. Description Qty. 3-12 VACUUM SWITCH 1 60202 TUBE-VACUUM SWITCH ...

Model 690810 3-23 3-13. DEADWEIGHT & SOLENOID ASSEMBLY (SN: AP082029 & ABOVE)

Model 690 Figure & Item No. Part No. Description Qty. 3-13 DEADWEIGHT & SOLENOID ASSY (SN: AP082029 &a

Model 690810 3-25 Figure & Item No. Part No. Description Qty. 3-14A STEAM BOX & HOSE ASSY (SN: AP

Model 690 Problem Cause CorrectionCOOKING SECTIONProduct Color Not Correct: A. Too Dark • Temperature too high • Check temp

Model 6903-26 810FIGURE 3-14B. STEAM BOX & HOSE ASSEMBLYSN: AP0802028 & BELOW

Model 690 Figure & Item No. Part No. Description Qty. 3-14B STEAM BOX & HOSE ASSEMBLY (SN: AP0802028 &

Model 6903-28 708FIGURE 3-15. FLUE ASSEMBLY & BLOWERSN: AP0802028 & BELOW

Model 690 Figure & Item No. Part No. Description Qty. 3-15 FLUE ASSEMBLY & BLOWER (SN: AP0802028 &am

Model 6903-30 810FIGURE 3-16. FLUE ASSEMBLY & BLOWERSN: AP0802029 & ABOVE6

Model 690 Figure & Item No. Part No. Description Qty. 3-16 FLUE ASSEMBLY & BLOWER (SN: AP0802029 &am

Model 6903-32 905FIGURE 3-17. SOLENOID VALVE ASSEMBLY

Model 690 Figure & Item No. Part No. Description Qty. 3-17 SOLENOID VALVE ASSEMBLY 1 17121 VALVE, SOLENO

Model 6903-34 1008FIGURE 3-18. FRYPOT & DRAIN PIPING

Model 690 Figure & Item No. Part No. Description Qty. 3-18 FRYPOT & DRAIN PIPING 4 14330 PROBE ASSY